Spearco Intercoolers


Spearco Racing Intercoolers continue to be the leader in custom intercooler design and fabrication. Available in both air to air and air to liquid configurations, Spearco Racing Intercoolers utilizes the latest technology vacuum brazed bar and plate core design to provide the lowest pressure drop in both the charge and ambient airside. Spearco has consistently supplied both the racing and industrial industry with custom high performance heat exchangers.

Spearco's bar and plate core technology utilizes aerospace grade aluminum that are vacuum brazed under strict conditions. They are capable of withstanding the highest pressure as compared to standard conventional tube and fin intercooler cores. Each core is uniquely designed with a fin combination to achieve the maximum effectiveness with minimal pressure drop. Our bar and plate design has a uniform dimension across the entire core as compared to the standard tube and fin design that utilizes a larger header plate.

Each Spearco Racing Intercooler features hand fabricated end tanks, CNC machined lips on all inlet and outlet tubes to prevent hose slippage, and are individually pressure tested to guarantee leak-free performance.

In-house manufacturing and testing, with our state-of Ðthe-art thermodynamic analysis program, allows Spearco to design and build the most efficient and highest quality intercooler for any application.


Air to Air Intercoolers


Air to air intercooler cores feature a high effectiveness ambient and charge air fins with a low-pressure drop. Pressure drop in an air-to-air intercooler is very critical in today's high output sport compact cars. The bar and plate design offers exceptionally high pressure capabilities for today's high revving, high boosting race applications. Uniquely designed fins allow Spearco intercooler's to provide minimal ambient air pressure drop while allowing maximum cooling to your engine.


Air to Liquid Intercoolers


Air to Liquid intercoolers offer compactness without sacrificing performance. These units use an external water pump that circulates water through a separate heat exchanger and a separate reservoir. In street applications, air to liquid intercoolers prevent heat soak to the core during stop and go driving by circulating water through the core when the vehicle is not in motion. In race applications where ice water is utilized, air to liquid offers performance beyond air to air units.


Intercooler Kits


Spearco intercooler kits offer the ease of installation with guaranteed fitment. Each kit comes complete with detailed step- by-step instructions along with all the parts necessary to complete your installation. Installation of the intercoolers can be done with minor to no modification to the vehicle's original chassis.


Custom Fabrication


Each unit can be custom fabricated to your specs. Use our templates to sketch your desired configuration along with the maximum available envelope dimensions. Fax the template along with all the required information and a specialist will contact you with a quote and technical information.


Parts & Accessories


Spearco offers a complete line of accessories to aid in the installation and fabrication of your project. From cast end tanks, elbows, and water pumps, Spearco continues to offer you complete accessories for all your fabrication needs.